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High-Airflow Chemical Filtration Units | PSA-PG Series | YONGFAN
High-Capacity CCR Protection · 1,700–68,000 m³/h · ISA S71.04 G1

High-Airflow Chemical Filtration: Protect Mega Control Rooms Without Media Bypass

Large petrochemical CCRs require tens of thousands of m³/h of fresh air. Scaling airflow without expanding gas contact time causes severe chemical breakthrough.

YONGFAN PSA-PG delivers 2× the capacity of standard frames (1,700 to 68,000 m³/h per unit), dual sequential PCB beds (KOH ≥8%), reinforced 2,000 Pa structural casing, and <1% leakage at 1,000 Pa.

Max Single Flow 68,000 m³/h
Dual PCB Beds 2 × 246 Pa Resistance
Media Life Up to 2 Years
Standards ISO 10121-2 · G1 Level
YONGFAN deep-bed chemical filtration unit
Mega Plant Air Treatment High-Airflow Chemisorption for Refineries, Paper Mills & Smelters
01 / Engineering Risks

Large Fresh-Air Systems Fail When Contact Time Is Sacrificed

Pushing 40,000 to 60,000 m³/h through shallow beds increases face velocity, drops residence time below catalytic reaction thresholds, and allows corrosive gas into the control center.
YONGFAN high-capacity deep-bed chemical filtration system
High-CFM Residence Dynamics

Why High Velocity Kills Gas-Phase Removal

Convective mass transfer into microporous media requires controlled residence time. PSA-PG doubles media volume and uses sequential dual beds to maintain reaction kinetics at 68,000 m³/h.

Reduced Contact Time

Increasing fan speed through undersized beds reduces gas residence time, causing rapid breakthrough even when chemical media is fresh.

Impact: Corrosive gas breakthrough at peak ventilation

Excessive Small Parallel Units

Stacking 10 small units multiplies fan sets, electrical cabinets, dampers, and maintenance access points, creating massive service overhead.

Impact: Multiplied failure points & complex ductwork

High Contaminant Mass Loading

At 60,000 m³/h, even 10 ppb of H₂S represents substantial daily contaminant mass. Shallow beds saturate rapidly without dual-stage depth.

Impact: Premature media exhaustion & frequent changes

Large Panel Structural Leakage

Large casing spans flex under 2,000 Pa pressure, creating perimeter air bypass. PSA-PG reinforces internal framing to guarantee <1% leakage.

Impact: Untreated air bypasses filtration stages

Two Sequential PCB Stages: Dual Active Protection

Tested under ISO 10121-2 complete-device gas cleaning methods.

Stage 1 Absorbs Peak External Gas Load
Stage 2 Retains Fresh Capacity for Breakthrough Security
Casing 2,000 Pa Structural / <1% Leakage
Life Up to 2-Year PCB Service Life
02 / Filtration Train

G4 + PCB Stage 1 + PCB Stage 2 + F8 Train

PSA-PG configures two sequential chemical stages (each at 246 Pa clean resistance) between G4 pre-filtration and F8 secondary filtration.
Particulate 01 / Pre-Stage

G4 / MERV 7 Pre-Filter

Initial resistance 37 Pa, final 174 Pa. Protects high-volume chemical media beds from particulate blinding and pressure buildup.

Chemisorption / Dual Stage

Dual PCB Beds (2 × 246 Pa)

KOH ≥8% chemisorption media with >20% H₂S, >10% SO₂, >10% Cl₂ capacity by weight. Provides 99.5% gas removal efficiency.

Particulate 02 / Post-Stage

F8 / MERV 13 Post-Filter

Initial resistance 75 Pa, final 300 Pa. Eliminates any downstream media dust carryover into sensitive control electronics.

03 / Standard Model Matrix

PSA-PG High-Airflow Series: 1,700 to 68,000 m³/h

All models operate on 380 V / 50 Hz with 250 Pa available ESP, IP55 fan protection, and Class F insulation.
Model Airflow (m³/h) Power (kW) ESP (Pa) Dimensions (D × H × W mm) Weight (kg)
PSA-PG-102 1,700 0.75 250 2500 × 830 × 670 375
PSA-PG-202 3,400 1.5 250 2500 × 830 × 670 391
PSA-PG-302 5,100 4.0 250 2500 × 1130 × 670 481
PSA-PG-402 6,800 4.0 250 2500 × 1430 × 670 530
PSA-PG-502 8,500 5.5 250 2800 × 1730 × 670 656
PSA-PG-204 6,800 4.0 250 2500 × 830 × 1270 640
PSA-PG-304 10,200 5.5 250 2500 × 1130 × 1270 761
PSA-PG-404 13,600 7.5 250 3000 × 1430 × 1270 860
PSA-PG-504 17,000 11.0 250 3000 × 1730 × 1270 954
PSA-PG-604 20,400 11.0 250 3000 × 2030 × 1270 1,021
PSA-PG-306 15,300 11.0 250 3000 × 1130 × 1870 1,000
PSA-PG-406 20,400 11.0 250 3000 × 1430 × 1870 1,100
PSA-PG-506 25,500 15.0 250 3000 × 1730 × 1870 1,595
PSA-PG-606 30,600 18.5 250 3000 × 2030 × 1870 1,749
PSA-PG-408 27,200 18.5 250 3100 × 1430 × 2470 1,894
PSA-PG-508 34,000 18.5 250 3200 × 1730 × 2470 2,096
PSA-PG-608 40,800 18.5 250 3200 × 2030 × 2470 2,166
PSA-PG-708 47,600 22.0 250 3200 × 2330 × 2470 2,430
PSA-PG-808 54,400 30.0 250 3200 × 2630 × 2470 2,630
PSA-PG-510 43,000 22.0 250 3200 × 1770 × 3110 2,509
PSA-PG-610 51,000 30.0 250 3200 × 2070 × 3110 2,723
PSA-PG-710 59,500 30.0 250 3200 × 2370 × 3110 2,971
PSA-PG-810 68,000 37.0 250 3200 × 2670 × 3110 3,213

*Flexible aspect ratios available (e.g. PSA-PG-402 and PSA-PG-204 both deliver 6,800 m³/h in different H×W proportions to fit plant rooms).

04 / Procurement Protocol

Information Required for High-Airflow PSA-PG Quotes

For large fresh-air systems, coordinate airflow, gas concentrations, transport dimensions, and redundancy strategy early.
STEP 01

Fresh-Air Flow (m³/h)

Define total outdoor pressurization airflow (e.g. 20,000 to 68,000 m³/h).

STEP 02

Contaminant Analysis

Provide H₂S, SO₂, Cl₂, and VOC levels, noting baseline and upset release concentrations.

STEP 03

Redundancy (N+1)

Decide whether a single high-flow unit or parallel PSA-PG units are needed for maintenance.

STEP 04

Plant-Room Logistics

Verify door openings, crane lifting capacity, and side clearance for media module servicing.

Engineering Handoff

Submit Project Requirements for PSA-PG Sizing

YONGFAN application engineers will verify media contact time, fan power, and furnish dimensioned layout submittals.

Airflow: Up to 68,000 m³/h
Target Gases: H₂S, SO₂, Cl₂, VOCs
External Static Pressure (250 Pa)
ISA S71.04 Class G1 Target
Gas Detector / PLC Interlock
Sectioned Transport Option
05 / Quality Verification

Reinforced Casing Fabrication & Leakage Checks

Large PSA-PG housings are structurally reinforced and tested in-house against <1% leakage at 1,000 Pa and 2,000 Pa casing ratings.
Structural QA

2,000 Pa Panel Rigidity

Heavy-gauge double-skin cold-rolled steel (≥1 mm) with 30 mm PU insulation prevents panel deflection under high static head.

Aerodynamic QA

Bench-Tested Fan Sets

Each heavy-duty fan assembly is bench-verified for design airflow, static head, and dynamic vibration before sign-off.

Media QA

Side-Access Seal Integrity

Chemical module guides and side-opening access doors are checked for compression sealing to prevent perimeter gas bypass.

Standards

GB/T 14294 & ISO 9001

Third-party whole-unit performance reporting and ISO-certified manufacturing ensure reliable field operation.

Large Unit Logistics: Large PSA-PG units can be segmented for standard container transport and reassembled on site. Trade Terms: EXW, FOB, CIF, and DDP export delivery supported worldwide.
06 / Engineering Knowledge

High-Airflow Chemical Filtration FAQ

Direct engineering answers regarding PSA-PG capacity, 2-stage PCB benefits, casing leakage, and plant room logistics.

What is the main difference between PSA and PSA-PG?

PSA-PG provides roughly twice the airflow for a comparable frame class, extending single-unit capacity from 34,000 m³/h up to 68,000 m³/h.

What filtration stages are used in PSA-PG?

The train is G4 pre-filter + PCB Stage 1 + PCB Stage 2 + F8 post-filter, providing dual-bed chemisorption depth.

How long does the PCB media last?

YONGFAN documents up to 2 years for PCB media under typical operating conditions. Actual life depends on gas concentration and airflow.

What is the largest documented PSA-PG model?

PSA-PG-810 delivers 68,000 m³/h with a 37 kW motor, 250 Pa available ESP, and dimensions of 3200 × 2670 × 3110 mm (3,213 kg).

Can PSA-PG connect to plant DCS or PLC?

Yes. The control cabinet transmits operating status, differential pressure alarms, and integrates with toxic/combustible gas detector interlocks.

Is one large PSA-PG always better than several smaller units?

PSA-PG reduces fan sets and duct branches, but projects should still evaluate N+1 redundancy and plant room access.

07 / Application Boundaries

PSA-PG Engineering Boundaries

PSA-PG is engineered for high-volume fresh air intake corrosion protection.
Boundary 01 / Exhaust Treatment

Not an Exhaust Scrubber

PSA-PG treats incoming outdoor air. For contaminated industrial process exhaust discharge, select WGP Series.

Boundary 02 / Standard Airflow

Below 34,000 m³/h

For standard control rooms requiring under 34,000 m³/h, review the compact PSA Series.

Boundary 03 / In-Room Polishing

Not In-Room Recirculation

For dedicated indoor room air cleaning without outdoor air intake, select CA or DBS Units.

Boundary 04 / Room Air Tightness

Requires Room Integrity

Chemical filtration cannot maintain G1 environmental levels if building envelope leakage or door opening rates are uncontrolled.

08 / Engineering Handoff

Configure High-Airflow PSA-PG for Your Facility

Send your required fresh-air airflow (up to 68,000 m³/h), site gas analysis, and plant-room interface constraints. YONGFAN engineers will provide full selection calculations and layout drawings.

Airflow: 1,700–68,000 m³/h Dual PCB Sequential Beds ISA S71.04 Class G1 Output 2,000 Pa Structural Casing <1% Leakage @ 1,000 Pa DCS / PLC Interlock Interface
YONGFAN HPQ high-airflow chemical filter
Direct Application Engineering Support
Gas residence time verification, N+1 redundancy planning & GA submittals.