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Motorized Control Valves | YONGFAN
Motorized Water Control · FCU Replacement · EDV PICV · KYQ Modulating

Motorized Control Valves: Matched to Control Mode, ΔP & Authority

A motorized valve is not selected by pipe size alone. Control mode, differential pressure, fail position, actuator voltage and valve characteristic determine whether the water loop will actually regulate as intended.

Compare YONGFAN FCU 2-way replacement valves (DN15–DN25, Johnson/Siemens/Honeywell footprints), 3-wire on/off ball valves, 2-wire fail-in-place ball valves, EDV dynamic balancing 2-way valves (DN20/DN25, 4 bar close-off), KYQ modulating motorized ball valves (DN32–DN100, AC 24 V, spring return), and VG3000 proportional globe valves.

FCU 2-Way DN15 / DN20 / DN25
EDV PICV DN20/DN25 · 4 bar Close
KYQ Modulating DN32–DN100 · Spring Return
VG3000 Globe PN1.6 MPa · Equal-%
Motorized control valves installed on commercial air handling unit chilled water coil
Terminal & Plant Hydronic Regulation FCU Zone Valves · Pressure-Independent PICV · Modulating Ball Valves · Proportional Globe
01 / Hydraulic & Control Sizing

Wrong Valve Architecture Creates Control Problems Downstream

A fan coil reaches setpoint but water keeps leaking past the seat, or an AHU coil hunts wildly because an oversized on/off valve was installed where modulating flow was required.
Hydronic control valves and actuator mounting on commercial HVAC piping
Valve Authority & Sizing

Why Line DN Sizing Ruins Control Authority

An oversized control valve passes design flow at only 15% stroke, leaving zero modulating resolution. Sizing must calculate required Kvs from design flow and coil ΔP.

Close-Off Differential Pressure Failure

Operating a standard 3-wire FCU ball valve (<0.6 MPa limit) in high-head risers allows differential pressure to push the ball off its seat.

Impact: Continuous seat leakage & overcooling at setpoint

On/Off vs Modulating Control Misapplication

Installing an on/off valve on an AHU heating coil causes discharge air to cycle between hot and cold blasts without reaching steady state.

Impact: Unstable air temperature & thermal cycling stress

Pressure-Dependent Flow Drift

Conventional valves change flow whenever neighboring valves cycle. EDV pressure-independent valves maintain constant flow regardless of ΔP.

Impact: Hydraulic overflow in partial-load variable-flow loops

Power-Outage Fail State Confusion

Failing to specify spring-return (KYQ / Siemens-type) vs fail-in-place (2-wire ball) leaves coils unprotected against freeze-up on power cuts.

Impact: Frozen AHU coils or uncontrolled chilled water flow

The Four Hard Rules of Motorized Valve Selection

Control mode and close-off pressure must be verified before choosing nominal diameter.

01 / Control Mode On/Off (FCU zone switching) vs Modulating (AHU / Plant coil control)
02 / PICV vs Std EDV integrates dynamic balancing with motorized 2-way control
03 / Close-Off Verify actuator torque against system maximum differential pressure
04 / Fail State Spring-return fail-close (KYQ) vs Fail-in-place (2-wire ball)
02 / Portfolio Showcase

Motorized Control Valve Product Families

Detailed engineering review of YONGFAN’s FCU replacement valves, motorized ball valves, EDV PICVs, KYQ modulating valves, and VG3000 globe valves.
01 · FCU Replacement DN15 / DN20 / DN25 · On/Off

FCU Motorized 2-Way Valves (Johnson / Siemens / Honeywell Footprints)

Independently manufactured replacement valves for legacy terminal installations. Johnson-type features split construction (below 94 °C); Siemens-type features spring-return motor drive (AC 220/24/110 V, 2–90 °C, 50% glycol); Honeywell-type features bidirectional flow and auxiliary interlocking switches.

Nominal Sizes
DN15, DN20, DN25
Siemens-Type Drive
Spring-Return Fail-Close · PN16
Johnson-Type Drive
Split Actuator / Valve Body
Honeywell-Type Drive
Bidirectional + Auxiliary Switch
Application Fit

Direct 1-for-1 replacement of legacy FCU terminal valves during hotel, hospital, and office building renovations.

02 · 3-Wire Ball 15 s Stroke · Close-Off <0.6 MPa

3-Wire Motorized Ball Valve for FCU

Compact forged brass motorized ball valve using separate open, close, and common conductors. Driven by a synchronous motor (AC 220 V, 4 VA during stroke, 15 s operating time, 1.6 mm stem travel, <0.6 MPa closing pressure, 2–90 °C fluid).

Operating Time
15 Seconds Fast Stroke
Closing Pressure
<0.6 MPa Differential
Power Consumption
4 VA During Stroke Only
Medium Range
2 – 90 °C (50% Ethylene Glycol)
Application Fit

Simple on/off zone control for fan coils, small radiant manifolds, and terminal hydronic branches.

03 · Manual Override 6 N·m · 40–50 s Soft Closing

Motorized Ball Valve with Integrated Manual Override

3-wire motorized ball valve with an integrated mechanical override knob for manual positioning during power outages or commissioning. Produces 6 N·m torque, 40–50 s soft stroke time, IP54 enclosure, PN 1.6 MPa, and 5–95 °C fluid rating.

Output Torque
6 N·m · IP54 Enclosure
Stroke Time
40 – 50 s Soft Close
Supply Voltage
AC 220 V (24 VAC Optional)
Rated Pressure
PN 1.6 MPa · 5–95 °C
Application Fit

Critical plant loops and mechanical rooms where maintenance teams require direct manual valve operation without electrical tools.

04 · 2-Wire Fail-in-Place 10 N·m · AC 100–230 V / DC 9–30 V

2-Wire Motorized Ball Valve with Fail-in-Place

DC motor-driven 2-wire ball valve engineered to hold its last position upon power removal. Generates 10 N·m torque, ~15 s actuation time, ≤0.4 MPa closing pressure, PN16–PN20 rating, and universal AC 100–230 V or DC 9–30 V supply.

Power-Loss Logic
Stays in Last Position
Output Torque
10 N·m · ~15 s Actuation
Supply Voltage
AC 100–230 V or DC 9–30 V
Closing Pressure
≤0.4 MPa Differential
Application Fit

Industrial piping and multi-voltage building automation systems where maintaining last-commanded position on power failure is mandatory.

05 · EDV PICV Series Pressure-Independent · DN20 / DN25

EDV Dynamic Balancing Motorized 2-Way Valve

Combines motorized on/off control with internal dynamic flow balancing in a single valve body. Sized in DN20/DN25 (PN16, 4 bar closing pressure, 0–95 °C fluid) with an M30×1.5 thermal actuator interface (110 N, 2 VA, IP54).

Balancing Mode
Pressure-Independent Dynamic
Closing Pressure
4 bar (400 kPa) Differential
Actuator Interface
M30×1.5 Collar · 110 N · 2 VA
Nominal Pressure
PN16 · 0–95 °C Fluid
Application Fit

Variable-flow FCU and radiant ceiling terminal branches where network differential pressure fluctuates significantly.

06 · KYQ Series Modulating · DN32–DN100 · Spring Return

KYQ Modulating Motorized Ball Valve

Large-capacity modulating motorized ball valve for central AHUs and plant loops (DN32–DN100, PN 1.6 MPa, 2–100 °C, IP65). Operates on AC 24 V ±10% with 3-wire floating or 3-wire proportional control and spring-return fail-close behavior.

DN32–DN50 Drive
8 N·m Torque · 35 s Stroke
DN65–DN100 Drive
20 N·m Torque · 90 s Stroke
Fail-Safe Action
Spring-Return Fail-Close
Enclosure Rating
IP65 · AC 24 V Power
Primary Applications

AHU heating and cooling coil modulating loops, plate heat exchanger secondary control, and large plant hydronic branches.

07 · VG3000 Series Equal-Percentage Globe · PID Control

VG3000 Proportional Motorized Control Valve

Linear globe-style PID control valve for high-precision fluid regulation (PN 1.6 MPa, 2–90 °C, chilled water and 50% glycol). Features equal-percentage flow characteristic, brass body, stainless stem, and Kv 0.01% tight seat shut-off.

Flow Characteristic
Equal-Percentage Curve
Seat Leakage
≤0.01% of Kvs
Trim Metallurgy
1Cr18Ni9 + NBR Plug / SS Stem
Rated Pressure
PN 1.6 MPa · 2–90 °C
Primary Applications

High-precision temperature control loops in healthcare, cleanrooms, and industrial processes requiring stable PID regulation.

03 / Valve Selection

Motorized Control Valve Comparison Matrix

Cross-reference all YONGFAN motorized valve families by primary duty, documented operating boundary, and first selection input.
Product Family Main Duty Key Documented Boundary First Field to Confirm
FCU 2-Way Replacement Valve Legacy FCU zone-valve replacement DN15 / DN20 / DN25; Johnson, Siemens, Honeywell types Existing valve footprint & actuator voltage
3-Wire Motorized Ball Valve Fast FCU / small-loop on-off 15 s stroke · 4 VA · Closing pressure <0.6 MPa Wiring logic & close-off differential pressure
Manual-Override Ball Valve Serviceable loop isolation / control 6 N·m · 40–50 s · IP54 · PN 1.6 MPa Need for manual mechanical override knob
2-Wire Fail-in-Place Ball Valve Hold last position on power loss 10 N·m · ~15 s · AC100–230V / DC9–30V Required power-loss fail state
EDV Dynamic Balancing Valve Pressure-independent terminal flow control DN20/DN25 · PN16 · 4 bar closing pressure Design flow & available system ΔP
KYQ Modulating Ball Valve Larger AHU / plant modulating control DN32–DN100 · AC 24 V · IP65 · Spring return Control signal & design flow schedule
VG3000 Control Valve Proportional globe-style regulation PN 1.6 MPa · 2–90 °C · Equal-percentage Required flow coefficient & valve authority
04 / Procurement Protocol

Information Required for Motorized Valve Sizing

Provide coil design flow rate, available differential pressure, fluid temperature, actuator voltage, and power-loss fail state.
STEP 01

Design Flow Rate

Coil water flow (m³/h, L/s) and entering/leaving temperatures (ΔT).

STEP 02

Available ΔP

Available branch differential pressure and target valve pressure drop for authority.

STEP 03

Control Mode & Signal

On/off (2-wire/3-wire), 3-position floating, or analog (0–10 V / 4–20 mA).

STEP 04

Fail State & Voltage

Spring-return fail-close (KYQ) vs Fail-in-place; AC 220 V vs AC 24 V.

Engineering Handoff

Submit Technical Data for Motorized Control Valve Sizing

YONGFAN application engineers will calculate valve authority (a ≥ 0.5), size Kvs, verify actuator torque, and provide complete submittal datasheets.

Design Water Flow (m³/h / L/s)
Available Branch ΔP & Close-Off
Control Mode: On/Off vs Modulating
Actuator Voltage: 220 V vs 24 V
Fail State: Spring-Return vs Hold
Fluid Chemistry (Glycol % / Temp)
05 / Manufacturing QA

1.5× Pressure Shell Tests & Matched 50-Cycle Dry Runs

Every motorized valve undergoes 100% seal-groove gauging, 1.5× hydrostatic shell testing, actuator burn-in, and 50-cycle dry run matching before dispatch.
Pressure QA

1.5× Hydrostatic Verification

Every assembled brass and ductile-iron valve body undergoes 1.5× rated pressure hydrostatic shell testing.

Assembly QA

50-Cycle Dry Run Testing

Actuators are matched to valve bodies and cycle-tested 50 times to verify smooth limit-switch cutoff and stem alignment.

Modulating QA

KYQ Proportional Sweep

KYQ modulating valves undergo full 0–10 V / 4–20 mA stroke verification to ensure linear flow response across 0–100% opening.

PICV QA

EDV ΔP Flow Verification

EDV dynamic balancing valves are benchmarked across 20–300 kPa differential pressure to verify pressure-independent flow.

Stock Dispatch: FCU replacement valves and 3-wire ball valves available in 5–10 working days. Project Orders: KYQ modulating valves (DN32–DN100) delivered in 15–25 working days.
06 / Engineering Knowledge

Motorized Control Valves FAQ

Direct engineering answers regarding FCU valves, modulating ball valves, EDV dynamic balancing, and spring-return fail positions.

Which YONGFAN valve should I use for a standard FCU?

For simple terminal on/off control, start with the FCU 2-way replacement valve or the compact 3-wire motorized ball valve.

What is the difference between a 3-wire valve and a modulating valve?

Three wires describe the electrical power interface (open/close/common). KYQ is the documented family for proportional modulating control.

Which valve stays in position during a power outage?

The 2-Wire Fail-in-Place Motorized Ball Valve holds its last position when electrical power is removed.

Which valve closes automatically when power is lost?

The Siemens-type FCU valve and KYQ modulating ball valve are documented with mechanical spring-return fail-close behavior.

When should I choose EDV instead of a conventional control valve?

Choose EDV when a terminal branch needs motorized on/off control plus dynamic balancing in one valve to absorb network ΔP swings.

Which motorized valve is suitable for AHU coil modulation?

KYQ (DN32–DN100 ball) and VG3000 (proportional globe) are engineered for modulating AHU coil temperature control.

Can I replace Johnson, Siemens, or Honeywell FCU valves with YONGFAN?

Yes. YONGFAN manufactures independent replacement valves matching those footprints. No endorsement by trademark owners is implied.

What information is required for a motorized valve quotation?

Design flow, DN, fluid temp, close-off ΔP, control mode (on/off vs mod), actuator voltage (220V/24V), and power-loss fail state.

07 / Application Boundaries

Motorized Control Valve Engineering Boundaries

Understanding the mechanical and hydraulic boundaries between motorized control valves, dynamic balancing, and large hydraulic main valves.
Boundary 01 / Hydronic Balancing

Not Balancing Valves

Standard control valves switch or modulate flow; they do not balance branches unless the EDV pressure-independent model is selected.

Boundary 02 / Plant Mains

Not Pilot Hydraulics

Large plant-room mains requiring pressure reduction or surge control belong under the 100X–900X Hydraulic Valves portfolio.

Boundary 03 / Sizing Authority

Do Not Size by Pipe DN

Sizing modulating valves to line size results in oversized Kvs and loss of control authority; size to design flow and available ΔP.

Boundary 04 / Manual Isolation

Not Maintenance Shut-Off

Do not use motorized control valves simply as manual isolation shutoffs; install dedicated ball or butterfly valves for servicing.

08 / Engineering Handoff

Select the Right Motorized Control Valve for Your System

Send your coil flow rates, system differential pressures, control signal specifications, and fail-safe requirements. YONGFAN application engineers will verify valve authority, match actuator torque, and provide complete submittal drawings.

FCU 2-Way (DN15–DN25) 3-Wire Ball · Manual Override 2-Wire Fail-in-Place Ball EDV PICV (DN20/DN25, 4 bar) KYQ Modulating (DN32–DN100) VG3000 Proportional Globe
YONGFAN controls engineer reviewing motorized valve sizing schedules and wiring submittals
Direct Application Engineering Support
Valve authority calculations, Kvs sizing & submittal datasheets.