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HVAC Sensors & Controllers | YONGFAN
Measured-Variable Control · TC-8000 · NTC 10k · P74JA3 · Flow Switches

HVAC Sensors & Controllers: Matched to Variable, Signal & Threshold

Selecting the wrong sensing point, control signal or switching device can produce unstable temperature control, false alarms, missed flow protection or unnecessary commissioning work.

Explore YONGFAN TC-8000 floating-point temperature controllers (0–40 °C / 0–99 °C), external NTC 10k thermistor sensors (0–150 °C, IP54), P74JA3 differential-pressure threshold switches (0.5–4 MPa), HFS paddle flow switches (15 bar), and packaged temperature/DP control cabinets.

TC-8000 Range 0–40 / 0–99 °C · ±1 °C
NTC Sensor 0–150 °C · IP54
P74JA3 DP 0.5 – 4 MPa Setting
HFS Flow Switch 15 bar · 100k Cycles
YONGFAN KYLD electromagnetic flowmeter and energy meter
Measured Variable & Safety Interlocks Duct / Immersion NTC Sensing · 3-Position Floating · DP Thresholds · Proof-of-Flow
01 / Sensing & Output Analysis

Sensor & Controller Errors Often Look Like Equipment Faults

An AHU coil hunts constantly or a chiller trips on low flow because temperature probes sit in stagnant pockets or switching contacts were confused with analog transmitters.
YONGFAN K08 digital fan-coil thermostat
Sensor Placement & Signals

Why Representative Sensing Dictates Loop Stability

Per ASHRAE Control Guidance and IEC 60730-1 Standards, sensors must be situated where the measured condition represents the active process flow rather than localized dead zones.

Floating vs Analog Modulating Signals

TC-8000 outputs a 3-position floating pulse (drive open / closed / hold). Wiring it to an analog 0–10 V actuator results in zero movement.

Impact: Incompatible actuator drive & frozen valve

Poor NTC Probe Immersion Location

Installing water temperature probes in low-flow pockets creates thermal lag, causing the controller to overdrive the valve and hunt wildly.

Impact: Chronic supply temperature oscillation (±5 °C)

Switching Contact vs Continuous Transmitter

P74JA3 is an on/off threshold switch (pressure rising). Expecting a 4–20 mA continuous signal for pump VFD modulation fails.

Impact: Missing analog pressure feedback for VFD control

Paddle Size vs Low Flow Detection

Installing standard paddle flow switches on low-velocity bypass lines fails to trip the microswitch; baffle-type switches must be specified.

Impact: Chiller trips on false no-flow alarm

Five Critical Inputs for Sensor & Controller Selection

Match the measured variable, signal output type, physical probe location, and threshold range.

01 / Variable Air temperature, water immersion temperature, differential pressure, or proof of flow
02 / Signal 3-position floating pulse (TC-8000) vs dry contact microswitch (HFS/P74JA3)
03 / Probe Range 0–40 °C (TC-8000 Electronic) vs 0–99 °C (LCD); NTC probe rated 0–150 °C
04 / Threshold P74JA3 DP rising threshold 0.5–4 MPa; HFS flow switch 15 bar rating
02 / Portfolio Showcase

Sensors & Controllers Product Families

Detailed engineering review of YONGFAN temperature controllers, NTC sensors, differential pressure switches, flow proving devices, and control cabinets.
01 · TC-8000 Series Floating-Point Temperature Control

TC-8000 Electronic & LCD Controllers

Three-position floating proportional temperature controller (drive open, closed, hold). Electronic version covers 0–40 °C; LCD version extends to 0–99 °C with ±1 °C accuracy. Operates on 24 VAC ±10%, 50/60 Hz, paired with external NTC 10k thermistor probes.

Electronic Range
0 – 40 °C Setpoint
LCD Range & Acc
0 – 99 °C · ±1 °C Accuracy
Output Signal
3-Position Floating Proportional
Supply Power
24 VAC ±10%, 50/60 Hz
Primary Applications

AHU heating/cooling coil temperature modulation, heat exchanger discharge regulation, and plant room hydronic temperature control loops.

02 · NTC Sensors 0–150 °C · IP54 Probe

NTC 10k Temperature Sensors (Duct, Room & Immersion)

High-stability NTC 10k thermistor elements housed in flame-retardant PA enclosures. Documented operating range of 0–150 °C, max ambient 70 °C, IP54 protection, and cable options in 1.5 m, 3 m, 5 m, and 10 m lengths.

Sensing Range
0 – 150 °C Medium
Enclosure Rating
IP54 · Flame-Retardant PA
Probe Types
Duct, Immersion Well, Room Air
Cable Lengths
1.5 m, 3 m, 5 m, 10 m
Primary Applications

AHU supply/return air ducts, chilled/hot water pipe thermowells, and mechanical room ambient temperature monitoring.

03 · P74JA3 Series DP Threshold Control · 0.5–4 MPa

P74JA3 Differential-Pressure Controller

Pressure-rising threshold switching device with a published 0.5–4 MPa setting range. Operates on 24 VAC, handles medium temperatures from -20 to 120 °C, and connects via self-locking Φ6×1 mm copper capillary tubing.

Setting Range
0.5 – 4 MPa DP Threshold
Medium Temp
-20 – 120 °C
Capillary Fitting
Φ6 × 1 mm Copper Tube
Action
Contact Tripping on DP Increase
Primary Applications

Variable-flow hydronic differential-pressure bypass triggering (paired with 800X valves) and high-differential alarm cutouts.

04 · Flow Switches Paddle & Baffle Types · 15 bar

HFS Paddle & Baffle-Type Flow Switches

HFS paddle switch provides SPDT microswitch status for water, air, and oil (-10 to 80 °C, 15 bar max, IP54, 100k cycles). Baffle-type switch detects low flows with 5–15 L/min start-up flow and 15–200 L/min maximum operating range (1.5 MPa max).

HFS Paddle Pressure
15 bar Max · IP54 Enclosure
HFS Mechanical Life
100,000 SPDT Cycles
Baffle Start-up Flow
5 – 15 L/min Low-Flow Cut-in
Baffle Max Flow
15 – 200 L/min Operating Range
Primary Applications

Chiller barrel and heat pump proof-of-flow safety interlocks, pump dry-run protection, and low-flow water circuit monitoring.

05 · Control Cabinets Packaged Local Control Assemblies

Temperature & Differential-Pressure Control Cabinets

Packaged wall-mounted local control enclosures integrating proportional-integral controllers, step-down transformers, circuit breakers, digital LCD displays, backlights, power switches, and security locks.

Integrated Hardware
PI Controller, Transformer, Breaker
Local Interface
Digital Display · Backlight · Lock
Cabinet Types
Temperature Cabinet · DP Cabinet
Application
Standalone Plant Room Automation
Primary Applications

Local mechanical rooms requiring standalone temperature or differential-pressure regulation without a full external BAS panel.

03 / Device Selection

Sensors & Controllers Comparison Matrix

Compare all YONGFAN sensor, controller, threshold switch, and control cabinet products by primary function, published limits, and output format.
Device Primary Function Published Range or Limit Output / Action Format First Selection Input
TC-8000 Electronic Temperature modulation 0–40 °C adjustable range Three-position floating proportional Required temperature range & actuator signal
TC-8000 LCD Wider-range temperature modulation 0–99 °C · ±1 °C stated accuracy Three-position floating proportional Required setpoint range & display need
NTC Temperature Sensor External temperature measurement 0–150 °C · Ambient max 70 °C · IP54 NTC 10k element for controller Sensing location & immersion well need
P74JA3 DP Controller Differential-pressure threshold control 0.5–4 MPa setting · -20 to 120 °C Contact action on pressure increase Required DP threshold & switching logic
HFS Paddle Flow Switch Flow proving / equipment protection -10 to 80 °C · 15 bar · 100k cycles SPDT microswitch Pipe size & minimum flow velocity
Baffle Flow Switch Low-flow threshold switching Start-up 5–15 L/min · Max 15–200 L/min NO / NC switch output Expected circuit low-flow range
Temperature Control Cabinet Packaged local temperature control Integrated PI controller & transformer Local controller with protection Temperature sequence & connected load
DP Control Cabinet Packaged local DP control Integrated DP controller & transformer Local DP controller with protection DP control sequence & power supply
04 / Procurement Protocol

Information Required for Sensor & Controller Sizing

Provide process variable range, controller output format, probe mounting type, and safety interlock requirements.
STEP 01

Measured Variable

Duct air temp, immersion water temp, DP threshold, or pipe flow proving.

STEP 02

Setpoint Range

0–40 °C (TC-8000 Electronic), 0–99 °C (LCD), or 0.5–4 MPa DP threshold.

STEP 03

Output Signal Drive

Verify 3-position floating pulse (for VA actuators) or dry SPDT microswitch contacts.

STEP 04

Mounting & Cabling

Specify probe insertion depth, cable length (1.5/3/5/10 m), or control cabinet package.

Engineering Handoff

Submit Technical Data for Sensors & Controllers Quotation

YONGFAN controls engineers will verify sensor probe immersion wells, confirm floating actuator compatibility, and configure pre-wired control cabinets.

TC-8000 Electronic vs LCD Model
NTC Probe Type (Duct / Immersion)
Cable Length: 1.5 m, 3 m, 5 m, 10 m
P74JA3 DP Threshold Setpoint
Flow Switch: HFS Paddle vs Baffle
Pre-Wired Control Cabinet Scope
05 / Manufacturing QA

Reference Rig Simulation & Actuator Loop Pairing

TC-8000 controllers and sensors are tested against precision NTC simulation benches, while switches undergo pressure-rig calibration.
Simulation QA

NTC Resistance Bench

TC-8000 controllers are benchmarked against multi-point resistance simulation rigs to verify floating-pulse output accuracy.

Loop QA

Closed-Loop VA Pairing

Representative controllers are paired end-to-end with reference VA-series actuators to verify smooth closed-loop valve convergence.

Pressure QA

P74JA3 Setpoint Calibration

Differential-pressure switches are calibrated on hydraulic test benches with contact make/break points certified.

Packaging QA

ESD Protective Boxing

Controllers ship in anti-static ESD packaging individually boxed with matched NTC temperature probes and wiring manuals.

Standard Dispatch: TC-8000 and HFS switches available in 7–14 working days. Custom Setpoints & Cabinets: Pre-calibrated P74JA3 and control cabinets delivered in 14–21 working days.
06 / Engineering Knowledge

HVAC Sensors & Controllers FAQ

Direct engineering answers regarding TC-8000 floating control, NTC probes, DP switches, and flow proving devices.

Which controller should I use for an AHU coil valve?

Use TC-8000 when the actuator accepts a 3-position floating signal. The Electronic model covers 0–40 °C; LCD model covers 0–99 °C.

Which sensor works with TC-8000?

YONGFAN documents an external NTC 10k thermistor sensor for both TC-8000 versions, available in room-air, duct, and immersion probe styles.

Which device proves that water is actively flowing?

Use the HFS Paddle-Type Flow Switch for main pipes, or the Baffle Flow Switch for low-flow circuits (5–15 L/min start-up).

Which device should trigger a differential-pressure bypass?

The P74JA3 DP controller is configured for pressure-rising action to trigger bypass valve opening upon rising system ΔP.

What is the normal lead time for P74JA3 and TC-8000?

Standard models ship in 7–14 working days; pre-calibrated project orders ship in 14–21 working days.

Can TC-8000 be used for room FCU fan control?

No. TC-8000 is a floating-point temperature controller for modulating valves. For FCU 3-speed fan control, use DB Thermostats.

Does P74JA3 provide continuous 4–20 mA pressure data?

No. P74JA3 is an on/off threshold switch. For continuous proportional pressure feedback to a VFD, specify an analog DP transmitter.

How are TC-8000 controllers packaged?

Controllers ship in protective ESD individual packaging with the specified NTC probe and terminal wiring schematics included.

07 / Application Boundaries

HVAC Sensor & Controller Boundaries

Understanding the operational boundaries between local floating controllers, threshold switches, and building automation transmitters.
Boundary 01 / FCU Fan Control

Not an FCU Thermostat

TC-8000 modulates coil valves; it does not switch 3-speed FCU fans. Select DB series thermostats for room fan coils.

Boundary 02 / Continuous DP

Not an Analog Transmitter

P74JA3 provides contact tripping on rising DP; it does not output continuous 0–10 V / 4–20 mA pressure curves for VFDs.

Boundary 03 / Flow Metering

Not a Flow Meter

HFS flow switches prove contact closure; they do not measure flow rate or BTU energy. Use dedicated electromagnetic meters for billing.

Boundary 04 / BAS Panels

Local Cabinets Only

Control cabinets are local packaged assemblies. Centralized plant sequencing requires multi-point DDC controller panels.

08 / Engineering Handoff

Configure Your HVAC Sensors & Controllers

Send your control loop schematic, measured temperature/pressure ranges, actuator signal requirements, and safety switch parameters. YONGFAN application engineers will verify loop compatibility and provide complete wiring submittals.

TC-8000 Floating Controllers NTC 10k Probes (Duct / Immersion) P74JA3 DP Switches (0.5–4 MPa) HFS Paddle Switches (15 bar) Baffle Low-Flow Switches Pre-Wired Control Cabinets
YONGFAN controls engineer reviewing sensor placement and floating controller wiring diagrams
Direct Application Engineering Support
Signal loop compatibility, probe immersion sizing & wiring submittals.